Controlling the heating and cooling rates during margarine production is crucial for ensuring product quality, texture, stability, and safety.

Participant

Prof. Dr. Sherif Shawki Zaki Hindi

Entity

Center of Excellence in Environmental Studies (CEES)

Entity Type

Research Center | مركز بحثي

Project Type

Registered Patent | براءة اختراع مسجلة

Technical Readiness Level

TRL 9

Contact

sshindi166@gmail
566760086

Project Description
Importance of controlling heating and cooling rates in margarine production is concluded as optimal crystallization of fats, texture and spreadability, prevention of fat bloom, product stability shelf life, preservation of flavor and nutrients, and process efficiency.
Concerning optimal crystallization of fats, proper cooling allows fat crystals to form uniformly, which determines the texture, spreadability, and firmness of margarine, while slow cooling can lead to large, irregular crystals, resulting in a coarse or grainy texture. In addition, rapid cooling promotes the formation of small, uniform crystals, producing a smooth and consistent product.
For texture and spreadability, the crystallization process directly affects margarine's softness and ease of spreading. Furthermore, controlled cooling ensures the desired consistency, preventing it from becoming too hard or too soft.
Regarding to prevention of fat bloom, fat bloom appears as a whitish coating on the surface, caused by phase separation or crystal growth. Further, proper cooling rates minimize fat bloom by promoting stable crystal structures.
For the product stability and shelf life, Uniform crystal formation enhances the stability of the emulsion, reducing rancidity and spoilage. Furthermore, consistent cooling reduces the risk of phase separation over time.
Concerning thee preservation of flavor and nutrients, controlled heating prevents overheating, which can degrade sensitive nutrients and flavors. Also, proper cooling preserves the integrity of added vitamins and flavorings.
In conclusion, precise control over heating and cooling improves manufacturing efficiency and reduces waste. It ensures uniformity across batches, maintaining product consistency. Using the adjustable heat exchanger invention controls the heating and cooling rates during margarine production is obtained producing a high-quality, stable, and appealing product. It influences the crystallization process, texture, appearance, and shelf life, ultimately affecting consumer satisfaction and manufacturing efficiency.
Awards & Recognition
The Patent and Scientific Discoveries Reward in 2018 granted from the King Abdullaziz University (KAU) from Deanship of Scientific Research and Vice Presidency for Business and Knowledge Creativity as well as Inventions’ Excellence Award from the Souq Okaz festival in 2017.
Project Resources
Project Images/Documents:
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Exhibition Information
Will Display Prototype:

Yes

Presentation Methods:

Prototype | نموذج عيني, Printed Poster | ملصق مطبوع

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